双螺杆膨化食品设备是采用双螺杆挤压膨化工艺,结合我公司多年来膨化食品工艺研究的丰富经验研制开发的适合我国国情的膨化食品设备,该设备的特点是:根据市场的需求,可分别以玉米,大米,小米,黑米,绿豆,荞麦,燕麦等五谷杂粮为原料,通过设备的强制挤压,膨化,成型干燥,喷油,调料及相应的工艺加工而成具有多种风味的膨化食品,夹心食品,营养食品,膨化休闲食品及宠物食品。该生产线设计合理,自动化程度高,产量高、工艺好,主机采用变频调速系统,强劲有力。该生产线属于国内较高水平,它的开发生产填补了国内小直径螺杆膨化设备产品单一产量小等空白。
双螺杆膨化设备可生产市场上销售的糙米卷、米果、麦烧等膨化休闲小食品,宠物颗粒食品,油炸休闲类食品,营养米粉类食品,玉米片粥类食品,营养大米黄金米强化大米类食品,蛋白类食品,及变性淀粉等。其特点为工艺简单、成本低、原料利用率高、自动化程度高,多应用于食品、饲料、、化工等各行业。
Twin-screw puffed food equipment is a kind of puffed food equipment suitable for China's national conditions, which is developed by using twin-screw extrusion technology and combining with our company's rich experience in puffed food technology research for many years. The equipment is characterized in that it can be processed with corn, rice, millet, black rice, mung bean, buckwheat, oat and other non-five-ancient grains as raw materials according to market demand, and has various flavors through forced extrusion, puffing, molding drying, oil injection, seasoning and corresponding auxiliary processes The production line is reasonable in design, high in automation, high in output and good in technology, and the main engine adopts frequency conversion speed regulation system, which is powerful. This production line belongs to the domestic high level, and its development and production fill the gap of single output of domestic small diameter screw extrusion equipment.
Twin-screw puffing equipment can produce puffed snack foods, such as brown rice rolls, rice fruits, and roasted wheat, pet granular foods, fried snack foods, nutritious rice flour foods, cornflakes porridge foods, nutritious rice, golden rice fortified rice foods, protein foods, and modified starch. It is characterized by simple process, low cost, high utilization rate of raw materials and high degree of automation, and is widely used in food, feed, medicine, chemical industry and other industries.
该饲料生产线以膨化谷物粉碎之后作为基本原材料,经过挤压膨化熟化成型之后,粉状元材料中的淀粉组织变性糊化,从而较具有均化的效果,较容易被宠物消化吸收而不至于营养成分被部分浪费排除体外。因此用该动物饲料颗粒生产线加工出的宠物食品,较传统非膨化类动物饲料颗粒(如鲜肉类和生谷物类)具有口感佳,营养高,易消化且少的优势。
流程上,该动物饲料颗粒成型设备生产线无噪音、粉尘等严重污染。
操作上,该动物饲料颗粒成型设备生产线占地面积小且操作简便,*多余人工可大程度降低使用者的人工费用成本。
The feed production line takes the crushed expanded grain as the basic raw material. After extrusion, expansion, ripening and molding, the starch tissue in the powdery raw material is denatured and gelatinized, which has a more homogenizing effect and is easier to be digested and absorbed by pets without excluding some nutrients from the body. Therefore, the pet food processed by the animal feed pellet production line has the advantages of good taste, high nutrition, easy digestion and less than the traditional non expanded animal feed pellets (such as fresh meat and raw grains).
In the process, the production line of the animal feed pellet forming equipment has no serious pollution such as noise and dust.
In terms of operation, the production line of the animal feed pellet forming equipment covers a small area and is easy to operate. There is no need for redundant labor, which can greatly reduce the labor cost of users.
小型狗粮设备生产线一般包括7个设备
1.混合机(混合多种物料原料)
2. 螺旋上料机(输送物料到膨化机)
3.双螺杆狗粮膨化机(膨化原料成颗粒状,更换磨具可以变成不同形状)
4.风送机(风送物料到烘干机)
5.烘干机(烘干狗粮到合格的水分范围,保质期长)
6.喷油调味系统(可选用八角调味机,或者滚筒调味机)
宠物饲料调味过程:狗粮的各种味道和不同能量需求的微量元素在调味过程中添加到颗粒表面。一般狗粮都需要通过调味设备实现喷油、喷浆、喷粉的功能。根据可以达到调味功能的设备有八角调味机、滚筒式连续调味机、批次称重式喷油调味机。中小型宠物食品生产线使用批次混合调味机好,调味均匀,添加量。满足不同品种产调味需求,自动化运行,滚筒式调味机也具有连续自动化生产的优势,但是混合时间和均匀性要**批次式混合调味机。
干法生产工艺:原料粉碎-混合-挤压膨化-烘干-喷油调味-冷却-包装
湿法生产工艺:原料粉碎-混合-调制-挤压膨化-烘干-喷油调味-冷却-包装
设备配置一:拌粉机-螺旋输送机-调制器-双螺杆膨化机-风送机-烘干机-双滚筒调味机-冷却机
Pet feed seasoning process: various flavors of dog food and trace elements with different energy requirements are added to the particle surface during the seasoning process. General dog food needs to realize the functions of oil injection, slurry spraying and powder spraying through seasoning equipment. According to the equipment that can achieve the seasoning function, there are octagonal seasoning machine, drum continuous seasoning machine and batch weighing oil injection seasoning machine. Small and medium-sized pet food production lines use batch mixing seasoning machines with good seasoning uniformity and addition amount. The drum seasoning machine also has the advantages of continuous automatic production, but the mixing time and uniformity are lower than those of batch seasoning machine.
Dry production process: raw material crushing - mixing - extrusion - drying - oil injection seasoning - cooling - packaging
Wet production process: raw material crushing - mixing - modulation - extrusion - drying - oil injection seasoning - cooling - packaging
Equipment configuration 1: powder mixer - screw conveyor - modulator - Twin Screw Extruder - air blower - dryer - double drum seasoning machine - cooler
高销量山东狗粮设备厂家
让我们先了解下狗粮设备主要那些种类。
按照螺杆数可分为单螺杆和双螺杆宠物食品膨化机。单螺杆没有变速箱,冲击电流大,不稳定,故障率高。膨化度不好。高转速,磨损大。需要经常换配件。适合家庭养狗用,不适合商用。双螺杆狗粮设备具有变速箱变频控制,运转平稳,节能省电,故障率低,两根螺杆,膨化度好,适合商用。
按照膨化方法,可分为干法和湿法。干法用电,湿法需要通蒸汽,需要烧锅炉。
湿法起到预先熟化的作用,膨化出的狗粮较好。可做低中狗粮,干法适合中低端狗粮。大型湿法狗粮设备还有率,降低成本的优点。因此大型膨化机,要选用湿法比较好。
售后服务
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2.为您设计合理的包装运输方案、申请运输,派技术人员上门安装调试、培训人员。
3.协助您进行设备选型、工艺流程设计、厂房优化布局,如有需要,可上门服务。
4.可根据您的需求进行设计制造及应用试验,并提供针对性的培训。
5.可针对您的产品,设计原料变化的补偿方案,并进行现场演示。提供基础配方。
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7.为您提供有关市场、设备、工艺、原辅料、包装等方面的咨询。
济南美腾机械有限公司是一家食品机械的研发、设计、制造、销售、工程、服务为一体的生产厂家。自成立以来,从事膨化机械的制造和食品机械的技术开发,一切以客户利益为宗旨造就了本公司在广大客户群体中的良好口碑。公司产品包括双螺杆、单螺杆膨化机、自动连续式油炸锅、夹心米果小食品生产线、宠物食品生产线、三角月牙小鱼沙拉生产线、营养米粉生产线、油炸面食生产线、螺旋贝壳生产线、狗咬胶生产线、早餐谷物玉米片生产线、组织蛋白生产线、再生大米生产设备、小型方便面生产线等。公司凭借行业内人才和技术精英的优势,并结合自身“务实、创新、进取、以诚为本”的经营理念,以“认真、主动、严格、”的做事风格,向用户提供高品质的产品。公司以雄厚的技术实力,高品质的产品,合理的价位,完善的服务,愿真诚与您合作,共创未来。生产线**:印度、泰国、印尼、东欧、南非、马来西亚、印度尼西亚、巴基斯坦、东南亚、中东等等众多国家和地区,深受客户的**。