双螺杆膨化食品设备是采用双螺杆挤压膨化工艺,结合我公司多年来膨化食品工艺研究的丰富经验研制开发的适合我国国情的膨化食品设备,该设备的特点是:根据市场的需求,可分别以玉米,大米,小米,黑米,绿豆,荞麦,燕麦等五谷杂粮为原料,通过设备的强制挤压,膨化,成型干燥,喷油,调料及相应的工艺加工而成具有多种风味的膨化食品,夹心食品,营养食品,膨化休闲食品及宠物食品。该生产线设计合理,自动化程度高,产量高、工艺好,主机采用变频调速系统,强劲有力。该生产线属于国内较高水平,它的开发生产填补了国内小直径螺杆膨化设备产品单一产量小等空白。
双螺杆膨化设备可生产市场上销售的糙米卷、米果、麦烧等膨化休闲小食品,宠物颗粒食品,油炸休闲类食品,营养米粉类食品,玉米片粥类食品,营养大米黄金米强化大米类食品,蛋白类食品,及变性淀粉等。其特点为工艺简单、成本低、原料利用率高、自动化程度高,多应用于食品、饲料、、化工等各行业。
Twin-screw puffed food equipment is a kind of puffed food equipment suitable for China's national conditions, which is developed by using twin-screw extrusion technology and combining with our company's rich experience in puffed food technology research for many years. The equipment is characterized in that it can be processed with corn, rice, millet, black rice, mung bean, buckwheat, oat and other non-five-ancient grains as raw materials according to market demand, and has various flavors through forced extrusion, puffing, molding drying, oil injection, seasoning and corresponding auxiliary processes The production line is reasonable in design, high in automation, high in output and good in technology, and the main engine adopts frequency conversion speed regulation system, which is powerful. This production line belongs to the domestic high level, and its development and production fill the gap of single output of domestic small diameter screw extrusion equipment.
Twin-screw puffing equipment can produce puffed snack foods, such as brown rice rolls, rice fruits, and roasted wheat, pet granular foods, fried snack foods, nutritious rice flour foods, cornflakes porridge foods, nutritious rice, golden rice fortified rice foods, protein foods, and modified starch. It is characterized by simple process, low cost, high utilization rate of raw materials and high degree of automation, and is widely used in food, feed, medicine, chemical industry and other industries.
中小型宠物生产线设备可以广泛适用于狗、猫、鱼虾、、鸟及各种宠物饲料的生产,是刚性需求生产厂家比较理想的选择。该生产投资小,产量高,占地面积小,自动化运行程度高等特点。整机使用不锈钢材料加工。保证卫生整洁。膨化制粒技术使用双螺杆挤压膨化技术。
中小型宠物食品食品生产线根据生产工艺分为两种生产方式:干法生产和湿法生产,干法生产就是原料混合后直接在双螺杆膨化机膨化制粒,这种干法生产一般以谷物粉为主,添加少量的熟化肉粉,产能在100-200kg/h之间;湿法生产工艺就是原料混合后在膨化之前添加一个调制过程,调制就是物料与热蒸汽在调制器内充分的混合,0.25MPA蒸汽压力下停留3分钟左右,将原材料的蛋白质熟化和淀粉糊化,湿法工艺生产蛋白质的添加量要高于干法生产的蛋白含量,因为湿法的工艺淀粉调制过程中糊化较好,在膨化时具有较好的粘滞性和。在干法膨化机的加工基础上添加调制器以后,产能方面会有显著提高。同时也会降低电能消耗和机械磨损。
膨化后的狗粮含有大量水分,必须进行脱水干燥处理,选用不用型号的膨化机配套匹配产量的烘干设备,根据能源选用电热型、燃气燃油型、蒸汽加热型。根据烘干原理可以选用普通带式干燥和饲料带式干燥根据投资需求选用。饲料带式干燥机投资较高,产量大,能耗低。普通带式干燥机投资低,能耗高于饲料干燥机
宠物市场的发展与壮大是必然之势,由此带来的宠物食品需求不需多说。但是,在宠物食品加工上,到底市场前景如何呢?
据统计,全年我国的宠物行业销售额已经突破了1800亿元币,照此趋势,今年的年销售额可达到2000亿元以上,成为国民经济发展的重要支柱产业之一。可以说,我国的宠物行业发展整体呈现上升利好状态,在此时借入做宠物食品加工,必将大有可为。
两种狗粮加工工艺:1、干法膨化在生产加工中需要在原料中添加水分原料在进入膨化仓之前不进行预调质处理,膨化过程中所产生的热量全部由原料在机械挤压的作用下通过螺杆、剪切板和膨化腔内产生。一般适用于中、小宠物食品加工厂家。
The development and expansion of the pet market is an inevitable trend, and the resulting demand for pet food does not need to be said. However, what is the market prospect of pet food processing?
According to statistics, the annual sales of China's pet industry has exceeded 180 billion yuan. According to this trend, the annual sales this year can reach more than 200 billion yuan, becoming one of the important pillar industries of national economic development. It can be said that the overall development of China's pet industry is on the rise. At this time, borrowing for pet food processing will be promising.
Two processing technologies of dog food: 1. During the production and processing of dry expansion, water needs to be added to the raw materials. The raw materials do not undergo pre conditioning treatment before entering the expansion bin. All the heat generated in the expansion process is generated by the raw materials through the screw, shear plate and expansion chamber under the action of mechanical extrusion. It is generally applicable to medium and small pet food processing manufacturers.
宠物饲料调味过程:狗粮的各种味道和不同能量需求的微量元素在调味过程中添加到颗粒表面。一般狗粮都需要通过调味设备实现喷油、喷浆、喷粉的功能。根据可以达到调味功能的设备有八角调味机、滚筒式连续调味机、批次称重式喷油调味机。中小型宠物食品生产线使用批次混合调味机好,调味均匀,添加量。满足不同品种产调味需求,自动化运行,滚筒式调味机也具有连续自动化生产的优势,但是混合时间和均匀性要低于批次式混合调味机。
干法生产工艺:原料粉碎-混合-挤压膨化-烘干-喷油调味-冷却-包装
湿法生产工艺:原料粉碎-混合-调制-挤压膨化-烘干-喷油调味-冷却-包装
设备配置一:拌粉机-螺旋输送机-调制器-双螺杆膨化机-风送机-烘干机-双滚筒调味机-冷却机
Pet feed seasoning process: various flavors of dog food and trace elements with different energy requirements are added to the particle surface during the seasoning process. General dog food needs to realize the functions of oil injection, slurry spraying and powder spraying through seasoning equipment. According to the equipment that can achieve the seasoning function, there are octagonal seasoning machine, drum continuous seasoning machine and batch weighing oil injection seasoning machine. Small and medium-sized pet food production lines use batch mixing seasoning machines with good seasoning uniformity and addition amount. The drum seasoning machine also has the advantages of continuous automatic production, but the mixing time and uniformity are lower than those of batch seasoning machine.
Dry production process: raw material crushing - mixing - extrusion - drying - oil injection seasoning - cooling - packaging
Wet production process: raw material crushing - mixing - modulation - extrusion - drying - oil injection seasoning - cooling - packaging
Equipment configuration 1: powder mixer - screw conveyor - modulator - Twin Screw Extruder - air blower - dryer - double drum seasoning machine - cooler
该饲料生产线以膨化谷物粉碎之后作为基本原材料,经过挤压膨化熟化成型之后,粉状元材料中的淀粉组织变性糊化,从而更具有均化的效果,更容易被宠物消化吸收而不至于营养成分被部分浪费排除体外。因此用该动物饲料颗粒生产线加工出的宠物食品,较传统非膨化类动物饲料颗粒(如鲜肉类和生谷物类)具有口感佳,营养高,易消化且少的优势。
流程上,该动物饲料颗粒成型设备生产线无噪音、粉尘等严重污染。
操作上,该动物饲料颗粒成型设备生产线占地面积小且操作简便,无需多余人工可大程度降低使用者的人工费用成本。
The feed production line takes the crushed expanded grain as the basic raw material. After extrusion, expansion, ripening and molding, the starch tissue in the powdery raw material is denatured and gelatinized, which has a more homogenizing effect and is easier to be digested and absorbed by pets without excluding some nutrients from the body. Therefore, the pet food processed by the animal feed pellet production line has the advantages of good taste, high nutrition, easy digestion and less than the traditional non expanded animal feed pellets (such as fresh meat and raw grains).
In the process, the production line of the animal feed pellet forming equipment has no serious pollution such as noise and dust.
In terms of operation, the production line of the animal feed pellet forming equipment covers a small area and is easy to operate. There is no need for redundant labor, which can greatly reduce the labor cost of users.
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